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Manufacturing Innovation

Aluminum car body structure made from large Giga Casted parts with reduced number of components.

Weight Optimisation in Giga Casting: Case Study with Handtmann and RLE

In partnership with Handtmann, RLE explored how weight optimisation unlocks the full potential of giga casting. Focusing on a rear-end module, the study demonstrates significant weight savings, a reduction of 96 parts, and validated crash performance – proving how engineering-led optimisation makes giga casting scalable for future vehicle platforms.

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